Desktop Metal

Binder Jetting Technologies from Desktop Metal

Desktop Metal is one of the world’s leading providers of binder jetting technology for the industrial 3D printing of metals and ceramics. The U.S.-based company develops scalable additive manufacturing solutions ranging from research and development to mass production and is regarded as one of the technological drivers of digital manufacturing.

In binder jetting, a powdered material is processed layer by layer by selectively applying a liquid binder. The components are then debound and densified in a sintering process. This process enables high productivity, complex geometries, and the cost-effective production of large quantities—especially when compared to traditional additive metal processes.

Desktop Metal’s portfolio ranges from open research systems, such as the InnoventX for material development and process optimization, to industrial production systems like the X160Pro, which offers a build volume of up to 160 liters. Those looking to purchase a binder jetting printer will find scalable solutions for a wide range of production requirements in Desktop Metal’s offerings. The portfolio is complemented by automated powder, debinding, and sintering solutions for fully integrated production processes.

The technology supports the processing of a wide variety of materials—including stainless steel, tool steel, copper, titanium, Inconel, and engineering ceramics—and opens up applications in industries such as aerospace, medical technology, energy, automotive, and defense. Binder jetting is particularly well-suited for the series production of complex, functionally optimized components with high material efficiency and reduced production costs.

In addition, Desktop Metal offers powerful software solutions for simulating, controlling, and optimizing printing and sintering processes. This enables targeted improvements in part quality, repeatability, and production reliability, and allows for the efficient scaling of industrial manufacturing processes.

 

Desktop Metal 3D-Drucker

Shop System

Studio System

InnoventX

X25Pro

X160Pro

DesktopMetal_Shop
Shop System

[Metal 3D printer]

The Shop System is a 3D printing system for the mass production of metal parts with consistent print quality. Desktop Metal's printing solution offers innovative materials to enable effortless printing of end-use parts with high quality surface finishes while maintaining tolerances.

Shop System
DesktopMetal_Shop
Studio System

[Metal 3D printer]

Desktop Metal's Studio System has been designed from the ground up for ease of installation and use. Bound metal deposition technology can be used to produce individual, strong parts with complex geometries in a two-stage printing process. This process is supported by software-based monitoring and effortless removal of support structures.

Studio System
DesktopMetal_Shop
InnoventX

The InnoventX from Desktop Metal is the most compact binder jetting system for the production of metal, ceramic or composite parts. The user-friendly system is ideal for entry-level 3D printing for education, research, prototyping, rapid product development and low-volume production of end-use parts.

InnoventX
DesktopMetal_Shop
X25Pro

The X25Pro system from Desktop Metal features the most advanced technologies and delivers reliable metal, ceramic and composite parts. The binder jetting system is already in use worldwide for the continuous production of medium quantities and prototypes.

X25Pro
DesktopMetal_Shop
X160Pro

The X160Pro from Desktop Metal is the world's largest binder jetting system for the production of metal, ceramic or composite parts. Equipped with the most advanced technology, it is designed for continuous production, but also supports small batch production and rapid product development.

X160Pro

Metal Binder Jetting & Modern 3D Printing Technologies

How does the binder jetting process work in detail?
  • Printing
    The binder jetting process describes the layer-by-layer application of metal powder. A binder is then applied via several thousand nozzles according to the component cross-section in order to bind the loose powder. This process is repeated until the build volume is filled with the metal parts and loose powder.
  • Powder removal
    Once the printing process has been completed and the binder has hardened, the components are transported to a powder station in a construction kit, where the loose powder is removed. An integrated powder recycling system recovers 98% of the loose powder.
  • Sintering
    After powder removal, the metal parts are sintered in a furnace at temperatures of up to 1400 °C. At temperatures of around 400°C, the binder escapes from the component and the molecular chains fuse together, resulting in the desired mechanical properties. The finished metal part is comparable to a cast part with a density of 98%.

Materials are used that comply with the MIM material standards (MPIF), e.g:

  • Stainless steel (e.g. 316L, 17-4PH)
  • Tool steels
  • Other metallic materials depending on application

This allows components to be produced with properties that are comparable to classic MIM.

The binder jetting process is particularly suitable for quantities of 1 to approx. 10,000 components. Metal Binder Jetting thus closes the gap between prototyping and classic series production within modern 3D printing technologies.

Metal Binder Jetting is an industrial 3D printing technology for the production of metal components. Metal powder is applied in layers and bonded with a liquid binder. The printing process is followed by powder removal and sintering, resulting in virtually dense, high-precision metal parts.

Yes, components from the binder jetting process can be further refined using established processes, e.g:

  • Electropolishing
  • Galvanizing
  • Mechanical processing

A major advantage of metal binder jetting is the enormous design freedom. Complex geometries, undercuts, intricate structures or internal channels can be realized without support structures – something that is not possible with many other 3D printing technologies.

After sintering, the components achieve a density of up to 98%, comparable to cast metal parts. The mechanical properties make Metal Binder Jetting a reliable 3D printing technology for end applications.

Metal Binder Jetting is used, among other things, in:

  • Medical technology
  • Automotive
  • Electronics
  • Mechanical and plant engineering
  • Industrial and sensor technology

Especially where precision, short development times and cost control are crucial.

This results in high-quality end customer and functional parts.

Metal Binder Jetting combines the advantages of classic MIM processes with the flexibility of modern additive manufacturing. Tool-free production, fast iterations and quality suitable for series production make binder jetting one of the most important 3D printing technologies for industrial manufacturing.

Desktop Metal combines industrial productivity with high material flexibility and automated process chains. Companies looking to purchase a binder jetting printer benefit from a broad product portfolio, high process stability, and years of experience in industrial metal 3D printing.

As an official partner of Desktop Metal, we help companies in the DACH region purchase the right Binder Jetting printer and successfully integrate it into their existing manufacturing processes. Here’s how we do it:

  • Step 1 – Clarifying Requirements – In an initial consultation, we work together to gather all relevant information regarding your requirements. The goal is to provide an initial assessment of the technical feasibility of your application using the binder jetting process.
  • Step 2 – Potential Analysis – Based on your requirements, we conduct a component and cost analysis for the appropriate binder jetting system from the manufacturer. This analysis provides you with a transparent overview of potential unit costs as well as opportunities for technical optimization. We demonstrate how targeted adjustments—particularly in the design for additive manufacturing—can help you fully leverage the technology’s potential.
  • Step 3 – Manufacturing a Sample Part – In the next step, we manufacture a sample part based on the design optimizations developed using one of our Binder Jetting systems at our own facility in Esslingen. This provides you with a realistic validation of the technical implementation.
  • Step 4 – Purchase and Implementation of the Binder Jetting Printer – Following successful validation and purchase of the Binder Jetting printer, our service technicians will then handle the on-site installation of the system and support you during commissioning and ongoing operation with technical advice.

Would you like to purchase an industrial Binder Jetting printer or determine whether the technology is suitable for your components? Our experts in Desktop Metal systems will support you from the initial feasibility analysis through to series production.

Contact us via info@am-pioneers.com or send us a message here

Expert image
Frederik Nußbaumer

Expert in metal binder jetting and
desktop metal 3D printers

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